Conveyor systems technologies as a significant facet of support industries today function as a means for moving products from one place to another. Many areas apply them to increase efficiency, offload work on manual tasks from employees, and avoid mishandling products. This blog aims at emphasizing the role of conveyor systems as well as why they are an indispensable tool in any high-speed production line today.
What Are Conveyor System?
Conveyor systems are mechanical equipment that are intended to move materials and products through a store or factory building. There are different categories of conveyors; belt, roller, chain, screw, pneumatic and vertical conveyors. These systems are either manually or electrically operated based on the types and the usage of the system. Since they are capable of transporting materials over both short and long distances, conveying systems have brought about change to production, packaging, and shipment processes.
Benefits of Conveyor Systems
The application of conveyor systems offers many benefits to companies and factories. Firstly, they equally minimize the flow of materials thus requiring less manual handling in the production process. This leads to high efficiency in productivity besides cutting down costs which are incurred during operation. Moreover, conveyor systems make work safer than handling materials by hand in that they restrict the occurrence of accidents.
Furthermore, conveyor systems enhance the consistency of production because none of them is subjected to overworking. Different products flow through one or more states of production or packaging without interruption. Thus, production schedules can be best met while at the same time, the organization attains its highest level of productivity.
Types of Conveyor Systems
There are different types of conveyors depending on the type of work it will be handling. Below are the most commonly used types:
1.Belt Conveyor System
Some industrial uses of belt conveyor systems include; the manufacturing industry, food processing industry, and packaging industry. These systems use an endless string of material, often a rubberlike belt or fabric, and function to transport material from one spot to another. This system works best when used to transport small loads over large spans. They are also variable, which makes them appropriate for different production lines.
2.Roller Conveyor System
Roller conveying systems work by having rollers mounted in a framework and products move along the frame throughout the production line. The goods either fall or electric motors on the wheels do the job of moving the vehicle. These conveyors are used widely in warehouses and distribution centers; they apply for moving objects such as boxes and pallets. It thus can be transported for various processes in a given company and its made of roller conveyors whose strength and flexibility is compelling.
3.Chain Conveyor System
Such chain conveyors are durable and are capable of conveying heavy kinds of materials. These systems incorporate a chain to transport the produced goods across the conveyor systems adopted in car manufacturing among others. Chain conveyors offer the most reliability and durability for conveying large and especially heavy materials in relevant environments.
4.Screw Conveyor System
Screw conveyors are transport devices consisting of a helical screw blade that rotates to transport goods for instance grains, powdered, and bulk goods. These are widely found in agricultural, chemical, and food sectors of production. Screw conveyors as their ideal name suggests are ideal for the managed movement of materials particularly in enclosed areas.
5.Pneumatic Conveyor System
Pneumatic conveyors are systems used to transport small materials through pipes by forcing air into them. Some of the intended application areas of these systems include the food processing sector, the pharmaceutical sector and the mining sector. Pneumatic systems convey dry low weight materials such as powders or pellets only. Optimizing the material flow in walls, ceilings, and floors makes the precast elements suitable for applications where space is a significant constraint.
6.Vertical Conveyor System
Vertical conveyors transport materials from one floor of a structure to another floor of the structure. These systems are space efficient and moving of products up or down is made along these characters. They are required in the multiple floor buildings and the large commercial facilities where there is traffic of products between floors. They are small in size and therefore can be installed in places of restricted spaces.
Why Conveyor Systems Increase Efficiency?
Conveyor systems ultimately save time as well as energy when handling the material as it goes round the production process. Because there are few interruptions, the organisation of the production line is enhanced. Also, there use of a conveyor belt, transports products through different stages with little or no direct handling by people, thus lowering the rate of making mistakes.
Conveyor lines interlink with other machinery such as the sensors or robotic arm as add-ons within the line thus improving the whole line efficiency. They also consider certain operational requirements to optimize the value of the investment in these systems for firms.
Selecting the right conveyor system type for your business
The choice of a conveyor system depends on many factors such as the type of material to be conveyed, distance, and available floor space within the plant. However, you need to consider the particular requirements of your business before making the decision. Seek advice from professionals in the field of conveyor technology in a bid to settle for the most efficient system that can boost your production and at the same time that is cheap to maintain.
Frequently Asked Questions and Answers (QA) about Conveyor System
1.What is a conveyor system application?
Conveyor systems are used mainly for moving material and products through industries for manufacturing, packaging, food processing, and many other industries of logistic importance. They help to simplify material flow operations and in the process minimize manual intervention.
2.What are the various classifications of conveyor systems?
They can be grouped as belt conveyors, roller conveyors, chain conveyors, screw conveyors, pneumatic conveyors, and vertical conveyors. Both are customized according to application requirements, for example, weight control, size restrictions, type of material to be conveyed, and available space.
3.What steps should I take to find the best conveyor system for me?
Conveyor systems are selected based on the type of material to be conveyed, distance, and space for its movement. Studying these characteristics and consulting with professionals will allow choosing a proper system for your business.
4.What are the advantages of implementing conveyors amongst several kinds of applications?
The conveyor system helps increase the efficiency of the material handling operations, reduces manpower expenses, and results in improved workflow. They also dampen mistakes and enhance the flow of products, making smooth overall operations possible at lesser costs.
5.Conveyor systems have benefits to workplace safety?
It established that conveyor systems have the potential to promote workplace safety by reducing the amount of effort required to transport large loads manually. It also has safety ways such as stop sensors and protective enclosures to guarantee safe usage.